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Archive for April, 2010

The Probe in lieu of a Ball Float System

April 26th, 2010
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10_Sensor_Probe_web

What exactly is a ball float anyhow?

The ball float method is a direct reading liquid level mechanism.  The most practical design for the ball float is a hollow metal ball or sphere.  However, there are no restrictions to the size, shape or material used.  The operation of the ball float is simple; the ball floats sit on top of the liquid in a tank or well.  If the liquid level changes, the float will follow with the liquid level change.  The downside with using ball floats is they also can get tangled up or weighed down with grease or foam or when grease hardens the float may sit on top of the hardened grease thus creating a false reading.  You also have to take into account that there may be some costly maintenance involve with using a ball float system.

On the other hand, the probe or sometimes referred to as a “stick” is considered a primary level sensing device in any municipal or industrial application. It works by using the conductive properties of the water.

All you do is, hang the probe on its own cable into your wet well, using brackets we supply.  It has no electronics and no moving parts, which means there is nothing to that gets tangled, break or fail.  It’s mounted near the inflow (which we highly recommend doing), allowing the turbulence to keep it clean, so there is virtually very little maintenance required.  Even if a build-up does occur it has a squeegy you just pull it through “simple as pie,” it’s usually conductive and keeps right on working.  That’s why it has a 10 year warranty!

Request a trial today: http://www.multitrode.com/landing/reliable-liquid-level-sensor Read more…

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MultiTrode’s Commitment to Research & Development

April 22nd, 2010
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At MultiTrode, we put our money where our mouth is!

World Leader
MultiTrode is a world leader in control systems with satisfied customers in thirty-five countries worldwide.

15% of Revenue Committed to Research & Development
MultiTrode continues to develop technically advanced products and systems. Our team of highly qualified Research & Development engineers designs and develops products that are focused on making the job easier for operations staff and municipal management in water and wastewater organizations throughout the world.

MultiTrode is continually working on product improvement and new product developments, responding to ideas and feedback from customers.

Worldwide Service and Support
We provide service and support to our customers wherever they are located, either directly or via our network of Channel Partners.

Case on Point
The MultiSmart range of products is the result of a $5M development project and over 20 years of experience in control and monitoring technology for water and wastewater Pump Stations.

The MultiSmart Pump Station Manager incorporates an advanced lift station controller, a flexible and open RTU, a PLC, voltage, energy and current monitoring and other control panel components – all in one unit. Its intuitive interface for operators and engineers means no programming is required. Instead, station performance is adjusted by turning on features and changing parameters.  Read more…

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How Does the Probe Work?

April 19th, 2010
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The MultiTrode Probe has proven to be the most reliable and cost-effective liquid level sensor available.MultiTrode's Probe

How Does the Probe Work?
The Probe works by using the conductive properties of the water itself to complete a circuit with a controller. It’s mounted near the inflow, allowing the turbulence to keep it clean. Even if a build-up does occur it’s usually conductive (in wastewater) and so the Probe keeps right on working. When cleaning is required, the probe is installed off a mounting bracket that includes a cleaning device.

Why is it so reliable?
Ultra-reliable! No electronics and no moving parts means there is nothing to fail. That’s why it has a 10-year warranty! No other liquid level sensor comes close.

Why is it easier to install than other level devices?
All you do is hanging the Probe on its own cable into your wet well, using the bracket we supply. Installation is simple – any one of your technicians could do it in an hour or so. What’s more, you install the Probe relatively low down in the wet well. Compared to ball floats, it allows the well to be cleaned out more thoroughly. That means less debris build-up, odors and pump clogs.

Key Features

  • Virtually no maintenance required
  • Simple installation from outside the sump
  • Easy visibility of start and stop points
  • Unaffected by fat, oil, grease, debris and foam
  • Excellent in turbulent sumps
  • Safe, low sensing voltage
  • Comes in a variety of lengths with 10-sensors, 3-sensors or single sensor.
  • Custom sizes also available. 

Read more…

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Variable-Frequency Drives

April 16th, 2010
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A variable-frequency drive (VFD) is a system for controlling the rotational speed of an alternating current electric motor by controlling the frequency of the electrical power supplied to the motor. Variable-frequency drives allow operators to fine-tune their processes while reducing the cost of energy and equipment maintenance. 

VFD’s are quite useful to the water and wastewater industries because they can be used with the pumps, conveyors and drives involved in pumping and aeration applications. For instance, pumping uses excessive energy and cause significant wear-and-tear on equipment. Use of VFD drives enables pumps to accommodate fluctuating demand, running pumps at lower speeds and drawing less energy while meeting demand.

MultiTrode has developed an innovative VFD algorithm which makes it very easy to setup a VFD station. The standard application uses one 4-20mA control loop through each drive. The MultiSmart Pump Station Manager algorithm then provides a smooth power curve as levels are increased and decreased regardless of how many pumps come online.

For example, the lead (duty) pump starts at 50%, and at the level where it is running at 100% the lag (standby) pump starts. A lot of applications would start the lag pump at 50% and keep the lead pump at 100%. What the MultiSmart VFD algorithm does is start the lag pump and bring the speed of both to 75%. (And note that all of these parameters like start speed and level for 100% speed are user adjustable)

Therefore, multiple pumps will always be running at the same speed, and the speed will be adjusted depending on how many pumps are running.

Setup of this module is simple, with only the following values needing to be setup for each pump:

  • Start speed, %
  • Level at 100% speed

Some additional features help to optimize the station:

  • Manual (hand) speed (to ensure that pumps run at full speed for manual/hand mode)
  • Fixed speed value and duration if required, e.g. to clear pipes by running pumps at 100% for 10 seconds initially

Read more…

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Introduction to DNP3

April 8th, 2010
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DNP is an acronym for Distributed Network Protocol, an open protocol used by components in process automation systems.

A protocol defines the rules by which devices talk to each other. DNP3 is a protocol for transmitting data from Point A to Point B via serial and IP communications. Although DNP is most commonly used by electric, gas, water and wastewater utilities, it can be used anywhere a SCADA system is exists.

Why Do Devices Need to Talk to Each Other?
Utility providers commonly have lots of operations they need to monitor. Typically, there is a central operations center plus remote equipment in the field.  The central operations center houses their main computer.  Installations/substations house remote equipment in the field.  DNP is used to facilitate communication between the main computer and remote equipment, enabling the main computer to remotely open/close circuit breakers, measure line voltages, start/stop motors, open/close valves, check for errors, etc.

View Previous Blog Series on DNP3:

DNP3 Part 1 – Date/Time Stamping

DNP3 Part 2 – Communications Options

DNP3 Part 3 – Security

DNP3 Part 4 – Reliability

DNP3 Part 5 – Compliance Read more…

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April Trade Show Schedule

April 6th, 2010
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MultiTrode will be on the road in April…

Texas Water 2010
American Bank Center
1901 N. Shoreline Boulevard
Corpus Christi, TX  78403
4/13/2010 – 4/16/2010
Booth #818

Design-Build for Water and Wastewater
Gaylord Texan Resort & Convention Center
1501 Gaylord Trail
Grapevine, TX  76051
4/19/2010 – 4/23/2010
Booth #208

APWA /OWEA Show
Renaissance Tulsa Hotel & Convention Center
6808 S. 107th East Avenue
Tulsa, OK
4/19/2010 – 4/21/2010
Attending with Automatic Engineering

79th Annual Conference, Short School, and Expo
Hot Springs Convention Center
400 Convention Boulevard
Hot Springs, AR 71901
4/30/2010 – 5/5/2010
Attending with ISI

Please stop by our booths. There you can find out more about MultiTrode Products.

Featuring:

  • MultiSmart – The world’s first Pump Station Manager
  • The Probe – The most reliable and cost effective liquid level sensor
  • SafeSmart Backup Controllers – A complete backup solution

Read more…

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Case Study on Stormwater Pump Controls

April 2nd, 2010
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MultiTrode’s Family of Products can be used in a wide variety of applications – water reservoirs, effluent pits, reuse water, water tanks/reservoirs, basement sumps, potable water – even stormwater!

Our recent experience in the City of Zephyrhills (Florida) is a case on point. They needed a simple method of detecting water levels to avoid repeated stormwater flooding, and we were up for the challenge.

Case Study – City of ZephyrhillsCaseStudy_zephyrhills-1
Stormwater Pump Controls

Zephyrhills is located in Pasco County, on a ridge that divides the Hillsborough River Basin from the Withlacoochee River Basin. Lake Zephyr, an integral part of the City’s stormwater drainage system, eventually flows south to the Hillsborough River. Although most of the City is drained by surface swales, their structural drainage system includes 2 retention ponds with pumps, emergency generators and force mains. The larger pond is East off US 301 and North of 6 Avenue. The smaller pond is West of 1 Street and South of 14 Avenue. Both ponds are almost completely utilized.

The Challenge
The larger stormwater pond acts as a reservoir, temporarily collecting surface water run-off from surrounding streets. Two large pumps transfer the water to Lake Zephyr, located approximately two miles from the collection area. Last year, level switches controlling the two 40 horsepower pumps failed and the water level rose high enough to cause flooding in surrounding streets and a fire station.

Click here to read more…

  Read more…

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