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New Alternation by Efficiency Enhancements in MultiSmart Firmware Version 2.3

May 15th, 2010
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MultiTrode’s MultiSmart Pump Station Manager is the next generation of technology for water and wastewater pump stations – combining the best of PLCs, RTUs and pump controllers into a comprehensive and intuitive package.

MultiSmart has the capability of calculating efficiency based on 3 measured variables:

  1. Supply Voltage
  2. Current
  3. Flow

Knowing these 3 variables enables the Operator to calculate gallons per kilowatt Hr (gal/kWhr).

MultiSmart Firmware Version 2.3.0 includes a groundbreaking advancement, Alternation by Efficiency, the ingenious derivative of MultiSmart’s gal/kWhr ability!

In order to save energy costs, this mode is especially useful where an old pump, scheduled for replacement, is coupled with a new pump.

The Old Way:

Create an N to 1 ratio based on the most efficient pump, allowing the most efficient pump to run N (N is user adjustable) times more than the least efficient pump.

The Problem:

  1. Although pump efficiencies begin to equalize, the alternation mode is continues to favor one pump over the other because N to 1 is an absolute comparison.
  2. When implemented, some stations experience a high number of starts per day on the most efficient pump which adversely affects the efficiency of new pumps.
  3. Not all systems are set up the same. Therefore, there’s a need for indication of the currently active alternation scheme.

MultiTrode’s Solution:

MultiTrode is committed to R&D, continually working on product improvement and new product developments, responding to ideas and feedback from customers.

Our team of highly qualified R&D engineers set their sights on addressing these shortcomings, focused on making O&M jobs easier and elating our Customers.  There is we did:

  1. MultiTrode created an Efficiency Deadband (%). This allows for a standard alternation scheme to occur whenever the efficiency of the pumps fall into the Efficiency Deadband. If the difference in efficiency exceeds the Efficiency Deadband, the station will resume the N to 1 ratio favoring the most efficient pump.
  2. MultiTrode recommends setting the Station Optimization feature of Max Starts per Hour on each pump.
  3. For ease of reference, a database tag was created to indicate when the regular alternation scheme is active in the Pump Alternation Efficiency Mode.

Written By:
Jimmy Hidalgo
MultiTrode Applications Engineer
May 14, 2010
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