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Posts Tagged ‘RTU’

MultiTrode’s Commitment to Research & Development

April 22nd, 2010
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At MultiTrode, we put our money where our mouth is!

World Leader
MultiTrode is a world leader in control systems with satisfied customers in thirty-five countries worldwide.

15% of Revenue Committed to Research & Development
MultiTrode continues to develop technically advanced products and systems. Our team of highly qualified Research & Development engineers designs and develops products that are focused on making the job easier for operations staff and municipal management in water and wastewater organizations throughout the world.

MultiTrode is continually working on product improvement and new product developments, responding to ideas and feedback from customers.

Worldwide Service and Support
We provide service and support to our customers wherever they are located, either directly or via our network of Channel Partners.

Case on Point
The MultiSmart range of products is the result of a $5M development project and over 20 years of experience in control and monitoring technology for water and wastewater Pump Stations.

The MultiSmart Pump Station Manager incorporates an advanced lift station controller, a flexible and open RTU, a PLC, voltage, energy and current monitoring and other control panel components – all in one unit. Its intuitive interface for operators and engineers means no programming is required. Instead, station performance is adjusted by turning on features and changing parameters.  Read more…

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DNP3 Part 5 – Compliance

March 12th, 2009

If you are relatively new to DNP3 you might under-estimate the value of certification.

Compared with a protocol like Modbus, DNP3 has way more features. That’s another way of saying that it is a lot more complex.

Modbus compliance is very easy to test. Suppose you have an RTU with Modbus Slave – a unit which will be polled by a master PLC or RTU. To test it, you can download any one of a number of free or demo Modbus tools and check that you can read a set of registers and write to a set of registers. That’s not the complete functionality of Modbus but it does confirm that the basic functionality works – and because the protocol is so simple, the product vendor is unlikely to have got it wrong. One tool readily available is the Kepware OPC server and you can download a demo version from their website.

As the end-user or system integrator implementing DNP3, if you have to put together a master from one supplier and a slave from another, when it doesn’t work who do you call? Or if you are taking advantage of the fact that DNP3 is an open protocol supported by many vendors you might be choosing a number of different field products – each one suited best for the application at hand.

DNP3 has the flexibility you need for reliable, secure telemetry but there’s a lot of features to test.

The smartest approach is to get the vendor to do it for you before you start using the product or software. If you ask for an independent certification you know that the protocol has been tested by someone who’s reputation is on the line if they miss something.

To get an idea of what gets tested in DNP3 certification you can see a copy of a full test report on the MultiSmart RTU on our main site, under the product manuals section of MultiSmart – www.multitrode.com/pump-station-manager/product-manuals.html Read more…

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Why use DNP3? Part Four – Reliability

March 6th, 2009

This continues from the earlier DNP3 posts -

Part One: Date/Time Stamping – or Less Guessing
Part Two: Communications Options – Polling and Unsolicited Reporting
Part Three: Security

The DNP3 protocol also supports guaranteed delivery. What does this mean?

Suppose you want to send a command to start a pump. How do you know the RTU at site received the command? With some older and simpler protocols the only way to check is to read the status of the pump at a slightly later time – and hope you catch it in the act.

Or suppose you want to ensure that the message High level alarm or All pumps unavailable sent from the RTU was not missed by the master station or SCADA? With some protocols, like Modbus, there isn’t any mechanism for ensuring this.

DNP3 provides message acknowledgements. With unsolicited reporting, the RTU might send all changed data every half hour, or if the event buffer was full. The “message” that the DNP3 protocol sends includes all the tags that have changed with the date/time of each, and also includes a sequence number. The master station would send an acknowledgement to the RTU – or “outstation” – that that sequence number had been received.

In the event that the RTU / outstation didn’t get that confirmation, it would retry. And after a certain time period the site would go into a Comms Fail mode with probably a longer retry delay. I say “probably” because that depends on how the user sets it up, but that would be the sensible approach.

As you can see if you’ve been following this series on DNP3, the creators of DNP3 designed it for the challenging world of telemetry where communications is always suspect and often problematic.

There’s more to configure in the protocol of course, but each element is there to ensure data integrity:

  • you know what happened
  • exactly when it happened
  • you can guarantee that the SCADA system knows about it
  • and you can ensure that data is genuine and not from a hacker

Read more…

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White Paper on SCADA reporting

February 19th, 2009
This post covers the same topic that you will find on our News page - I’ve duplicated the theme – although not the content – so that those who only follow the Blog don’t miss anything. In time, I expect that we will create less News items and do more Blog postings – but at the moment the Blog concept is still pretty new for a lot of people.

 

Our White Paper on SCADA reporting also appeared in Pumps & Systems – for those who don’t know it, an excellent US industry magazine. You can find the online version of the magazine at www.pump-zone.com.

What’s the White Paper about? Essentially it looks at where SCADA and telemetry reporting currently stands for a typical lift station network – compared with where it could be – and where the utility asset managers and operations managers would like it to be.

 

Operational Cost Breakdown

Operational Cost Breakdown

Anyone who has implemented a SCADA system, or even played with a SCADA package can tell you how easy it is to create an animation on the HMI that depends on a data point. For example, displaying a well emptying and filling as the level “tag” falls and rises in value. Or a motor changing from blue to red as the temperature tag increases in value.

It’s probably the first thing that you get taught on the SCADA course, or get shown by the salesperson when he/she demonstrates ease of use of that SCADA platform.

 

Reporting is a whole different question. There is the challenge of finding where the real data exists in the system, understanding data integrity and getting to grips with the reporting interface. But the bigger challenge for many end users and SI’s is that creating a good report means getting to grips with relational database concepts, and that’s a lot harder than linking a process value to a graphical animation.

 

As Paul Francis, MultiTrode CTO, said:

Reporting has always been a challenging aspect of any SCADA platform. Visualization and trending tools were some of the earliest adopted elements of SCADA systems and hence matured long before reporting interfaces did. Developing useful reports can also be more of a technical challenge than making a nice graphical interface for your plant or collection system; in part due to the nature and structure of the underlying data.”

 

Away from the mechanics of reporting, there are other challenges. For example, data acquisition in the field. Typical PLC and RTU systems aren’t bringing 100’s of tags back to the SCADA system. That requires a level of design that is rarely catered for. With minimal data, it’s hard to generate much in the way of reports – and this may well have contributed to the low expectations of asset managers.

 

Reports - Pump Efficiency Changes

Reports - Pump Efficiency Changes

And in the US, the de facto standard for water and wastewater telemetry protocols is Modbus. This works against any attempt to get asset rich data. (See, for example, DNP3: Part One or DNP3: Part Two).

 

None of this means that it’s too difficult to get reports that will cut operational costs or provide asset reports to allow better capital allocation. It’s just important to understand the different roadblocks that lie in the way.

 

If you want to read the SCADA Reporting White Paper you will have to fill in a short registration form (unless you already have a MultiTrode website login). Read more…

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Why use DNP3? Part Three – Security

February 5th, 2009

This post continues the themes from Part One and Part Two.

The subject today is security, and also why proprietary protocols aren’t the answer.

Security in communications is a hot topic, but in practice in the water and wastewater industry, not many people are actively implementing it.

It’s important to differentiate between “hacking the comms” and “hacking the server”. If there is a greater problem for the organization, it’s surely someone hacking your server through a firewall –  or from within your building – because now they can take control as well as present the operations staff with a completely false worldview.

However, if the SCADA server is highly secure and someone was very motivated to take control of your system, then they could potentially do a lot of damage by hijacking the communications. Imagine if they turned off all of the sewer pump stations in a city? You can send your staff out to put every station into manual over-ride – but only once you knew about it, and it would take some time to get to every single station. You would have lots of overflows, and you would have your whole team racing around from station to station. If it happened in a time of high inflows – e.g. a storm – then the problems would be much worse. In a water supply system it might be possible to burst pipes.

There are a lot of articles about communications security that start: “Since 9/11″ – probably because it gets higher exposure. But how much of a risk is it?  And is the risk greater from other sources than terrorism – like disgruntled ex-employees? It’s certainly getting attention from governments, but not much practical attention from the utilities themselves.

This article doesn’t try and address the risk factor. Instead, we’ll just explain a little about how communications to remote sites can be secured.

 

Security in Communications -  Are proprietary protocols the answer?

One subject that the promoters of proprietary protocols majored on in recent years is security. This is because they didn’t have a lot else to hang their hat on.

What am I talking about? Open protocols have been the perceived way forward for a long time, but especially in this century/millenium. For the last 5-10 years in the water & wastewater industry, almost anyone writing an engineering spec, or an operations manager or utility director who had done a small amount of research, knew that you needed to specify an “open protocol” for a new or upgraded system.

This presented a challenge for a number of companies who had their own protocols in their RTU and used these protocols to lock in customers. What to say to show they were progressive?

“At least no one knows how to hack our protocol, that’s an advantage..”

By the way, I’m not including in this list, companies with their own protocol who made them public. There are many companies, including ourselves, who in the 1990’s had their own telemetry protocol in their RTU because it seemed – rightly or wrongly - to have some advantages at that time. The important point is, once the move towards open protocols became desirable or a requirement, and high quality telemetry protocols became available, what did those suppliers do? The responsible ones published their protocol and made it easy for other parties, including competitors, to copy them.

In fact, most proprietary protocols aren’t that hard to reverse engineer.

 

In the world of encryption and authentication, the experts will tell you that openness is what allows the audit. Don’t tell the world that your protocol is “secure” because it is proprietary, unless you have invited a few hackers to break it. It probably won’t take them very long.

A good recent example is where one of our partner companies, Trihedral, reverse engineered a proprietary protocol from another supplier to allow them to break into their market – to replace the SCADA server software while still interfacing to the RTU’s in the field.

Only last year (2008) I read an article in a water industry magazine by a supplier saying how their RTU protocol was more secure than DNP3 because it wasn’t published..

Time to move on..

DNP3 Security – How Does it Work?

Security is one of those tricky subjects that most people actually don’t want to understand. As a user you just want to know it works. So I’ll stay away from the more technical aspects.

DNP3 is a published protocol with a very strong and a very technical user group. You can be sure that the people in the user group who published the security specification knew what they were doing.

Very simply, DNP3 security doesn’t encrypt the message, it authenticates the message.

If someone intercepted a command to an RTU: ”turn on Pump 1″ which might look like “digital tag 15 ON”, they could read it!

But if the bad guys then wrote a command to send to the RTU - ”turn off Pump 1″ – “digital tag 15 OFF” – the DNP3 authentication mechanism would reject it. The security mechanisms in DNP3 can determine when the command is a valid one by a trusted party.

This gives an insight into why the oil and gas suppliers might want RTU encryption, not authentication. In a highly competitive commercial environment you don’t want others to know how much volume you pumped  -for example.

In water and wastewater, even in the privatized but regulated market of the UK, it’s hard to see how anyone reading your pump station commands could cause you a problem.

The key point of DNP3 security is that while others can see what you are doing, they can’t pretend to be you and tell your system to do the wrong thing. That’s what authentication means.

 

If you want to know more, please take a look at our White Papers section. You need to fill in a short registration form to download any of the papers. The title of that paper is “Keeping SCADA systems open and secure from cyber-attack”.

There’s a lot more technical data available – check out the DNP3 Users Group.

And if you’re one of those people who like to understand more about “how everything works” – for the confusing world of encryption and authentication, a personal recommendation is Cryptography Decrypted by H.X. Mel & Doris Baker. It was published in 2001 so it might be a little dated, but I found it made subjects like public key encryption finally understandable. Read more…

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Why use DNP3? Part Two

January 29th, 2009




This follows on from the first blog post on DNP3 where we covered Date/Time Stamping – or Less Guessing - and a little bit of a comparison with Modbus.

This post is about some of the mechanisms for communicating between the SCADA, or master station, and the remote site. By the way, in DNP3 speak, you often hear the term “outstation” for the remote site. We’ll tend to stay with RTU (depending on who you talk to it either means “Remote Telemetry Unit” or “Remote Terminal Unit”), which is essentially the device that communicates.

 

Polling 

Let’s start with a Modbus comparison again, just to give a little context. Modbus is a totally polled environment – that is, the master station (typically a PLC) requests data from a site. The remote site can’t choose to send some data to the master station, it has to wait until the master requests it. So a very typical arrangement for a collection system is where the master PLC polls each lift station in turn and when it is has finished, starts again.

This has a lot of disadvantages as anyone with a growing network of lift stations has found. The time taken to get around the network goes up and up. You might get to a point where it’s 15 minutes between polls and decide to prioritize certain sites to get polled more frequently, or add a radio frequency (and therefore a new base station and repeater radio) to split the network into more manageable pieces.

It’s not an ideal situation, because Modbus isn’t an ideal telemetry protocol. (It’s a great protocol for other applications).

 

Unsolicited Reporting

If waiting until the master station asks you how you are doing isn’t the best way, what about unsolicited reporting. What’s unsolicited reporting? The remote site, also known as the RTU, sends data to the master station without being asked.

If you are used to Modbus polling systems, this might sound like anarchy. And if you have every site sending a message every time an event takes place, it could well be anarchy. Will the radio network stand up to lots of sites all trying to communicate at once?

The only way you might be able to prevent chaos, is by having a very limited amount of data getting sent, or a high radio bandwidth. One of the guys in MultiTrode told me about a system he was involved in with a previous company where they used unsolicited reporting for every event, and during a major storm the entire network shut down due to “collisions” in the radio network. The solution was for someone to go and visit every site and reset each RTU. Then the network started communicating again. But they lost all the data for their critical event.

That’s not great. What’s the solution?

 

Communication Choices and Different Classes

The DNP3 protocol has some great features to avoid the problems above.

Firstly, you can group events into different classes. Then secondly, you can choose how those different classes communicate from the RTU to the master station.

An example is the best way to explain it. Suppose you want to know about all high level alarms within 1 minute, and otherwise you are happy for all stations to be communicating at least once every 30 minutes.

You would put the alarm “High level” into class 1, and everything else into class 2. Then you would set class 1 to unsolicited reporting immediately. And class 2 you might set one of two ways – either to report every 30 minutes or sooner if the event buffer was full; or you might have the master station polling every 30 minutes.

Now you can find out immediately about high level alarms without risking the network turning into treacle and you still find out about all the changes in your network.

It’s the flexibility in DNP3 that is one of its great features. As Paul Gibson, one of the key people behind the development of the MultiSmart pump station manager, said:

“If we didn’t have DNP3, we’d be trying to design a protocol just like it to put into the product.”

 

The Communications Network still needs Design

Just because there’s a flexible protocol doesn’t mean you don’t have to do anything. Every communications network needs design. How much data? What is the bandwidth? What are the delays?

Read more…

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