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Posts Tagged ‘VFD’

MultiSmart Firmware 2.3 – DuoProbe Features

May 14th, 2010
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The MultiTrode DuoProbe is built on the concept of combining DuoProbeMultiTrode’s ultra reliable 10 Sensor Probe with the high resolution of a pressure transducer.

The DuoProbe has 10 metallic sensors, just like MultiTrode’s standard Probe, with the addition of a built-in pressure transducer integrated to the end of Probe. After initial configuration, the DuoProbe will appear to operate exactly like MultiTrode’s standard Probe. After just a few level cycles, the unit will “Auto-Calibrate” and go into High Resolution mode using its built-in pressure transducer.

MultiTrode’s innovative Pump Station Manager – the MultiSmart – will periodically recalibrate the DuoProbe thus ensuring accuracy. In the unlikely event the pressure transducer fails, the MultiSmart will automatically switch over to operate off the 10 Sensor Probe. The DuoProbe will only function with the MultiSmart Pump Station Manager.

Innovative features include:

  • High Resolution Level reading can be very useful in VFD systems or any system where monitoring small changes in level is desirable.
  • Ability to monitor liquid after it has exceeded the top of the Probe.
  • Level can be monitored all the way to top of well even if the DuoProbe is at bottom of well enabling Operators to know the exact well level (especially significant in emergency conditions).
  • Particular useful to sites with a SCADA connection because Operators can determine which well(s) are at their highest levels and dispatch emergency generator equipment accordingly.

 Tim Agrillo
May 12, 2010
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Variable-Frequency Drives

April 16th, 2010
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A variable-frequency drive (VFD) is a system for controlling the rotational speed of an alternating current electric motor by controlling the frequency of the electrical power supplied to the motor. Variable-frequency drives allow operators to fine-tune their processes while reducing the cost of energy and equipment maintenance. 

VFD’s are quite useful to the water and wastewater industries because they can be used with the pumps, conveyors and drives involved in pumping and aeration applications. For instance, pumping uses excessive energy and cause significant wear-and-tear on equipment. Use of VFD drives enables pumps to accommodate fluctuating demand, running pumps at lower speeds and drawing less energy while meeting demand.

MultiTrode has developed an innovative VFD algorithm which makes it very easy to setup a VFD station. The standard application uses one 4-20mA control loop through each drive. The MultiSmart Pump Station Manager algorithm then provides a smooth power curve as levels are increased and decreased regardless of how many pumps come online.

For example, the lead (duty) pump starts at 50%, and at the level where it is running at 100% the lag (standby) pump starts. A lot of applications would start the lag pump at 50% and keep the lead pump at 100%. What the MultiSmart VFD algorithm does is start the lag pump and bring the speed of both to 75%. (And note that all of these parameters like start speed and level for 100% speed are user adjustable)

Therefore, multiple pumps will always be running at the same speed, and the speed will be adjusted depending on how many pumps are running.

Setup of this module is simple, with only the following values needing to be setup for each pump:

  • Start speed, %
  • Level at 100% speed

Some additional features help to optimize the station:

  • Manual (hand) speed (to ensure that pumps run at full speed for manual/hand mode)
  • Fixed speed value and duration if required, e.g. to clear pipes by running pumps at 100% for 10 seconds initially

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